How to Dilute & Formulate Silicone Defoamer: Step-by-Step Guide

Take dilution 10 times, 1000g as an example. If you need to get any concentration, adjust according to this ratio

Ingredients Required for Dilution

  • Silicone Defoamer Concentrate (20%): The active antifoaming agent.

  • Thickener (3%): Ensures stability and prevents stratification (e.g., Xanthan gum or Acrylic).

  • Deionized Water (q.s.): The carrier medium.

  • Preservative (0.2%): Prevents mildew and bacterial growth over time.

Comparison of silicone vs fatty alcohol defoamer in paper mill

⚠️ Critical Warning: Can I just add water? NO. Directly diluting silicone defoamers with water disrupts the emulsification balance, leading to stratification, oil bleaching (floating oil), and demulsification. You MUST use a thickening system to maintain stability.

3 Steps to Dilute Silicone Defoamer Properly

Step 1: Thickening

Add 26g Thickener into 874g Water (approx 3% ratio).

Adjust pH to 6.0-8.0 using 20% NaOH solution while stirring. Continue until the solution becomes transparent and thickened.

Step 2: Dilution

Slowly add 100g Silicone Defoamer into the prepared thickener water.

Stir gently at low speed for 10-20 minutes. Ensure the defoamer is evenly dispersed without breaking the emulsion.

Step 3: Preservation

Add 0.5~0.8g Preservative under constant stirring to prevent mildew.

If the preservative is acidic, do a final pH adjustment to 6.0-8.0 to ensure long-term stability.

*Note: Always use deionized water and chemically pure NaOH for best results.

Note:

  • In this case, the concentration of the thickener is 3.0%. If you think the final product viscosity is low, you can increase the thickener concentration (such as increased to 3.5%, 4% or higher) and vice versa. However, it should not be less than 1.5%, and it should not be diluted directly with water. Otherwise, the diluted defoamer is unstable and cause seperated, demulsifie and oil floating.
  • The speed should not be too fast when mixing and stirring , the recommended rotation speed should not exceed 60 rpm. Generally, the mixture can be sampled for 5 minutes to observe whether there are obvious doughs and avoid stirring for a long time.
  • It is recommended to carry out pre-sterilization treatment on the clean water source (such as tap water and deionized water). Such as adding 5~10ppm of strong chlorin.
  • This method is only applicable to INVINO silicone defoamer. we don’t guarantee whether it is also applicable to other company products, so customers should do experiment according to this method.
    INVINO is not responsible for the adverse consequences of qualified products due to improper dilution (such as: decreased stability, decreased foaming performance, bleaching, demulsification, delamination, mildew, etc.).
  • The NaOH  should be chemically pure. If industrial grade caustic soda is used, the viscosity of the system may be low. It is recommended to conduct a small test before use.

A: No, adding water directly will break the emulsion stability, causing the oil to separate and float. You must use thickened water or consume it immediately within hours.

A: We recommend a 1:1 to 1:5 ratio depending on the viscosity requirements, but simply adding water is not enough; a proper thickening process is required.

Q&A: Troubleshooting Dilution Issues

Q: Can I dilute the silicone defoamer by adding water directly?
No, absolutely not. Adding plain water directly to a silicone emulsion will break the emulsification balance, causing "Stratification" (separation), bleaching oil, and loss of viscosity. You must use "Thickened Water" containing thickeners and preservatives to maintain stability.
Q: Why do I need to prepare "Thickened Water" first?
Silicone emulsions rely on viscosity to keep the oil droplets suspended. Diluting reduces this viscosity. Thickened water (using Acrylic acid or Cellulose thickeners) restores the viscosity and density balance, preventing the active ingredients from floating to the top or settling at the bottom.
Q: Why does my diluted defoamer smell bad after a few days?
This is due to bacterial growth. Tap water contains bacteria, and dilution lowers the concentration of the original biocides. You must add a suitable Preservative/Biocide during the dilution process to prevent spoilage, mold growth, and foul odors.
Q: What mixing speed should I use?
Low to medium speed is best. Silicone emulsions are shear-sensitive. Using a high-speed disperser or high-shear pump can physically destroy the emulsion particles, leading to "Demulsification" (breaking the emulsion) and making the product ineffective.
Q: How long can the diluted product be stored?
While the original concentrate may last 12 months, diluted products are less stable. If formulated correctly with proper thickened water and biocides, it can last 3-6 months. However, we recommend diluting in batches that can be consumed within a few weeks for optimal performance.


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